Aerospace, Federal and Defense
- Federal Cage Code #4TRG6
- ORCA Registered
- GSA Schedule Contract GS-10F-0293W
Design Systems, Inc. provides over 25 years of manufacturing engineering and integration experience. Our six technical groups combine for a complete "Turnkey" manufacturing and process engineering solution. With our affiliate company Turnkey Systems Integration, our service offering is a concept to commission approach.
Mechanical Engineering
- Facility and process layout development
- 3D Design with product math data
- Catia
- NX / Unigraphics
- Conveyor and material handling design, analysis and detailed engineering
- Design, detail and installation services for pallets, racks, carriers, transfers etc.
- Structural design
Manufacturing Engineering
- Manufacturing process development
- Lean manufacturing principles
- Material flow planning and analysis
- Visual station integration and launch readiness
- Station layout with parts and production aids
- Material rack design and configuration analysis
- Direct and indirect labor analysis
- Container logistics
- Develop container requirements
- Define type and quantity
- Provide complete cubing analysis for truck loads or containers
- Lean Manufacturing Approach
- Just-in-time production
- Kanban analysis
- 5-S station organization
- Standardized work
- Value stream mapping
- Fork truck / fork free analysis
- Production leveling analysis
- Error proofing
- Certified cycle time analysis, MOST, MODAPTS
- Dock analysis
Simulation Engineering
- Design throughput validation
- Systems sensitivity analysis
- Model mix experimentation and impact evaluation
- System complexity experimentation
- Material flow analysis
- Carrier count validation
- 3D visual aid of complete model / facility
- Over 500 large scale models developed
Electrical / Controls Engineering
- Controls system architecture design
- Controls system concept development
- Information systems networking (IT)
- Power distribution and load planning
- PLC hardware and software design
- PLC programming
- Facility networking and data acquisition
- Andon quality alert system design / implementation
- Building lighting Design Systems Inc Energy management systems design
- Part routing / tracking systems
- Emulation and PLC logic system verification
Process, Paint and Environmental Systems
- HVAC design / coordinate with facility and process
- Energy management
- Sustainable initiatives / LEED AP on staff
- Environmental systems analysis and design
- Oven design
- Spray Booth design
- Edge sealing design
- VOC abatement
- Waste handling systems
- Waste consolidation and reduction
Complete Program Management
- Phase 1 – Definition and Planning
- Phase 2 – Design and Detail Engineering
- Phase 3 – Fabrication and Implementation
- Phase 4 – Commissioning and Start-Up
