Process Simulation Engineering

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Do It Right The First Time

The ability to visualize the dynamics of workstations and assess their efficiency in terms of cycle time and layout design is a critical component of Process Simulation. Integrating 2D and 3D Resources as well as human models in a virtual environment and simulating work assignments provides a unique advantage to visualize non-value added activities and man-machine interaction. Process Simulation also allows for the virtual verification and assessment of product assembly sequences and product-plant interferences, leading to accurate and timely virtual evaluations of manufacturing and assembly facility design and production.

Real-World Applications

  • Transfer Systems, Conveyor Systems, Assembly Sequence, Fixtures, Pallets, Robots
  • Static Work Stations, Kit Cells, Machine Load Stations
  • Dynamic Assembly Lines with Conveyors, Carriers, AGVs
  • Operator’s Point of View Analysis and Station Buy-offs Using VR/AR Application

The DSI Advantage

  • Determine if modifications to manual and automated stations will affect cycle time
  • Animated representation of your system to detect any interferences
  • Ability to test “what if?” scenarios
  • Design station platform heights to suit your environment requirements
  • MODAPTS IE time integration and man-machine interaction
    2D/3D layout / BIM integration and exporting capabilities
  • Point cloud integration
  • Line optimization by simulation to determine bottlenecks
  • Ergonomics and golden zone analysis for population anthropometry
  • Virtual safety risk assessment utilizing virtual / augmented reality technology and 3D station buy-offs prior to capital expenditures

Digital Twin Roadmap

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Path to Success

The future of manufacturing is Industry 4.0. Many companies are struggling to define what that means to their specific operations. Design Systems, Inc. can leverage our decades of experience in manufacturing and supply chain engineering to create a technology and operational roadmap to achieve desired goals for the Manufacturing Digital Twin.

Real-World Applications

  • Current state evaluation
  • Future state planning
  • Standards development
  • Digital Twin creation
  • Mentoring of client staff

Industry 4.0 is a PROCESS, not an end result

A Leader and Innovator in Digital Manufacturing Engineering

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Pleased to put a spotlight DSI’s activity supporting Industry 4.0 / Digital Twin.  Building upon our 35 years of expertise working within manufacturing environments, DSI brings a unique and valuable component to Industry 4.0 that others simply cannot.   Design Systems, Inc. is able to provide custom solutions for our clients to address their specific business goals for this next generation technology.

IIoT digital manufacturing engineering

As one of top engineering consulting firms in the world we specialize in industry 4.0 manufacturing.

Some of the industrial engineering solutions and services DSI offers include mechanical engineering consulting, world class manufacturing, and more. Our team also includes expert supply chain consultants and supply chain planners.